Custom Heavy Equipment Lithium Battery for Electric Tractors, Excavators, Loaders, Mining Vehicles And Other Off-Highway Equipment

High-performance LiFePO4 battery systems engineered for the toughest environments and the most demanding workloads.

48V to 700V custom battery systems icon48V-700V Custom Battery Systems Rugged and reliable battery design iconRugged & Reliable Intelligent BMS communication iconIntelligent BMS LFP chemistry safety iconLFP Chemistry for High Safety

Applications

Reliable power for every heavy-duty application.

Mining equipment lithium battery for underground loaders

Mining Equipment

Construction machinery lithium battery for loaders and excavators

Construction Machinery

Agricultural machinery lithium battery for electric tractors

Agricultural Machinery

Industrial vehicle high voltage LiFePO4 battery system

Industrial Vehicles

Off-highway platform custom lithium battery pack

Off-Highway Platforms

Diesel-to-electric conversion battery system

Diesel-to-Electric Conversion

Power Challenges We Solve

Heavy equipment demands more from batteries. We deliver reliable power that solves real-world challenges.

Limited runtime battery challenge icon

Limited Runtime

High energy density and efficient power management extend operating hours.

Harsh environment battery challenge icon

Harsh Environments

Extreme temperatures, vibration and dust require rugged, durable battery systems.

Fast charging battery challenge icon

Long Charging Time

Built-in fast charging capability reduces downtime and maximizes productivity.

Complex integration battery challenge icon

Complex Integration

Custom battery solutions and communication protocols ensure seamless system integration.

Custom Lithium Battery Solutions

From concept to deployment, we provide end-to-end battery solutions tailored to your equipment and application.

Custom lithium battery design for heavy equipment

Custom Design

Tailored battery architecture to match voltage, capacity and space.

Premium LiFePO4 battery cells and modules

Premium Cells

Automotive-grade LiFePO4 cells ensure long life, safety and stability.

Smart BMS communication for heavy equipment lithium battery

Smart BMS

Advanced battery management for protection, balance and control.

Thermal management for high voltage battery pack

Thermal Management

Efficient cooling design maintains optimal performance in any condition.

Battery pack testing and validation process

Rigorous Testing

Comprehensive testing for safety, performance and reliability.

Bonnen Battery engineering support for global customers

Global Support

Local service, technical support and fast response around the world.

Example Heavy Equipment Battery Configurations

What Is Included in a Heavy Equipment Battery System?

These are reference configurations. Voltage, capacity, dimensions, discharge current and cooling can be customized for your machine.

  • Top Cover
  • High Voltage Box
  • Service Disconnect
  • Contactor
  • LiFePO4 Modules
  • Cooling Plate
  • Base Frame
Exploded view of heavy equipment lithium battery system components
  • Master BMS
  • Slave BMS
  • Fuse
  • Charging Interface
  • HV Connector
  • Communication Interface
  • Wiring Harness
Single Battery Pack Specification (Liquid Cooling)
NO. Parameter Specification
1Nominal Voltage313.6V
2Rated Capacity230Ah
3Energy72KWH
4Recommend Charge Current150A
5Max continuous discharge Current230A
6Peak discharge Current600A (3S)
7BMS with CAN communicationYes
8HousingThick and Reinforced Steel
9IPIP67
10Cycle LifeMore than 4000 Times
11Operating TemperatureCharge: 0°C~45°C
Discharge: -20°C~60°C
Heavy equipment lithium battery system configuration
Four Battery Packs Specification
NO. Parameter Specification
1Nominal Voltage627.2V
2Rated Capacity460Ah
3Energy288.5KWH
Six Battery Packs Specification
NO. Parameter Specification
1Nominal Voltage627.2V
2Rated Capacity690Ah
3Energy432.7KWH

Designed for Harsh Working Environments

Dust and water resistant lithium battery system

Dust & Water Resistant

IP67 enclosure protection.

Shock and vibration proof lithium battery system

Shock & Vibration Proof

Built to withstand rough conditions.

Wide temperature lithium battery operation

Wide Temperature

-20C to 60C operation.

Corrosion resistant lithium battery system

Corrosion Resistant

Anti-corrosion materials and coating.

Fire protection lithium battery system

Fire Protection

Multi-level electrical and thermal protection.

Why LiFePO4 Is Suitable for Heavy Equipment

Long cycle life LiFePO4 battery icon

Long Cycle Life

Up to 4000+ cycles for lower TCO and longer service life.

Superior safety LiFePO4 chemistry icon

Superior Safety

Thermally stable chemistry with excellent safety performance.

High power output battery platform icon

High Power Output

Consistent power delivery for heavy loads and dynamic operations.

Wide temperature battery operation icon

Wide Temperature

Reliable performance in extreme hot or cold environments.

Fast charging battery icon

Fast Charging

High-rate charging capability to reduce downtime.

Maintenance-free sealed battery icon

Maintenance-Free

Sealed design with no maintenance and lower operating cost.

Custom Battery Development Process

A proven process that turns your requirements into reliable power solutions.

Requirement analysis for custom battery project1

Requirement Analysis

Understand your application, performance and environment.

Heavy equipment battery solution design2

Solution Design

Propose optimal battery architecture and system configuration.

Battery mechanical electrical and BMS engineering3

Engineering

Mechanical, electrical and BMS design simulation.

Prototype heavy equipment lithium battery pack4

Prototype

Build and assemble prototypes for testing and validation.

Testing and validation of battery system5

Testing & Validation

Rigorous functional, safety and performance testing.

Mass production of custom battery packs6

Mass Production

Quality manufacturing and scalable production for your projects.

Other Heavy Equipment Lithium Battery from Bonnen Battery

Get a Free Heavy Equipment Battery Solution

Bonnen Battery delivers custom LiFePO4 battery systems for mining, construction, agricultural machinery, off-highway platforms, and diesel-to-electric conversion projects.

48V to 700V custom battery systems icon 48V-700V Custom Battery Systems
Rugged and reliable battery design icon Rugged & Reliable
Intelligent BMS icon Intelligent BMS
LFP chemistry safety icon LFP Chemistry for High Safety
Free engineering review

Our experts evaluate your needs at no cost.

Reply within 24 hours

Quick response from our engineering team.

Custom design support

Tailored battery solutions built for your application.

Request Your Custom Battery Solution

    Please tell us your requirements: voltage, capacity (Ah/kWh), motor power/current, quantity, and any special requirements.

    We respect your privacy.

    FAQs About Heavy Equipment Lithium Battery

    You need more than just a single lithium ion battery pack​. You need a veteran manufacturer who has been in the field for 10+ years to save your project time, build your brand and grow your profits. Let Bonnen Battery help you achieve business success.

    A heavy equipment lithium battery is a high-power battery system designed for industrial machines such as mining equipment, construction machinery, agricultural vehicles, electric tractors, loaders, forklifts, and off-highway vehicles. Unlike small standard batteries, it usually requires a custom voltage platform, high discharge capability, a smart BMS, strong mechanical protection, and reliable communication with the vehicle controller.

    Yes. Lithium batteries can be used in many types of heavy equipment, especially when the machine is being electrified, upgraded from lead-acid batteries, or converted from diesel to electric power. The battery system must be designed according to the motor power, controller current, required working time, battery compartment size, charging method, and operating environment.

    LiFePO4, also called LFP, is commonly preferred for heavy equipment because it offers good safety, long cycle life, strong thermal stability, and lower maintenance. For industrial and off-highway machines that work for long hours in demanding environments, LiFePO4 is often a practical chemistry choice.

    The right voltage depends on your equipment power level, motor system, controller, and application. Small industrial vehicles may use 48V, 72V, 80V, or 96V battery systems, while larger construction, mining, and agricultural machinery may require 300V, 400V, 600V, or even higher-voltage battery platforms.

    Yes. Bonnen Battery can design custom LiFePO4 battery packs according to your equipment requirements, including voltage, capacity, battery dimensions, BMS communication, discharge current, enclosure design, cooling method, charging interface, and cable layout.

    To recommend the right battery solution, please provide the equipment type, motor rated power, motor peak power, controller continuous current, controller peak current, required voltage, expected working time, available battery space, charging requirements, operating temperature, and quantity. If you have drawings, controller specifications, or communication protocols, those will also help the engineering evaluation.

    Yes, but the battery and controller must be properly matched. The BMS needs to support the required continuous current and peak current, and for advanced systems, the BMS may need to communicate with the motor controller through CAN or RS485. Bonnen Battery can review your controller specifications and help confirm compatibility.

    Yes. Heavy equipment often has limited or irregular battery space, so the battery pack can be designed according to your available compartment dimensions. Bonnen Battery can adjust the pack structure, module layout, mounting points, cable outlets, and enclosure design based on your machine layout.

    Yes. Lithium batteries can be used in mining locomotives, underground loaders, mining trucks, drilling equipment, underground utility vehicles, and other mining machines. For mining applications, the battery system usually needs strong enclosure protection, reliable BMS safety functions, vibration resistance, and good thermal management.

    Yes. Lithium battery systems can be designed for excavators, wheel loaders, dumpers, cranes, concrete equipment, aerial work platforms, and other electric construction machines. The battery system must be selected based on power demand, working cycle, peak current, charging schedule, and available installation space.

    Yes. Agricultural machinery such as electric tractors, sprayers, harvesters, field robots, and utility vehicles can use lithium battery systems. Since agricultural equipment often works outdoors, the battery pack may need dust protection, water resistance, vibration resistance, and optional heating or cooling depending on the climate.

    Yes. Lithium battery systems are widely used in diesel-to-electric conversion projects. The most important step is to calculate the required voltage, capacity, discharge current, and runtime based on the new electric motor and controller. The battery also needs to fit the available space and integrate safely with the charger and vehicle system.

    A basic estimate starts with motor power and required working time. For example, if the equipment needs high continuous power for several hours, the battery energy must be sized accordingly. However, real working conditions include peak loads, duty cycle, efficiency loss, temperature, terrain, and reserve capacity, so engineering evaluation is recommended before final battery selection.

    It depends on the power level, current demand, working cycle, and operating temperature. Some systems can use natural cooling, while high-power or high-duty-cycle equipment may require forced air cooling or liquid cooling. Bonnen Battery can evaluate the cooling method based on your machine’s workload and environment.

    Yes. A heating function can be added for low-temperature operation or charging. This is useful for equipment used in cold climates, outdoor winter conditions, mining sites, or agricultural environments where the battery may need temperature control before charging or operation.

    The battery enclosure can be designed with IP65 or IP67 protection depending on project requirements. For machines used in wet, muddy, dusty, or outdoor environments, sealing design, connector selection, venting, enclosure material, and cable outlet protection are all important.

    A heavy equipment battery BMS should monitor cell voltage, pack voltage, current, temperature, SOC, SOH, and fault status. It should also provide protection against over-voltage, under-voltage, over-current, short circuit, over-temperature, low-temperature charging, and abnormal communication conditions.

    Yes. Bonnen Battery can provide matching chargers, cables, connectors, communication wiring, and related accessories according to the battery system design. For OEM projects, connector type, cable length, charging interface, and communication requirements can be discussed during the technical evaluation.

    The typical lead time is usually around 40–45 days after technical confirmation, but the exact schedule depends on voltage, capacity, structure, BMS customization, testing requirements, and order quantity. More complex high-voltage or OEM projects may require additional engineering confirmation time.

    The MOQ depends on the battery design, voltage platform, cell configuration, enclosure structure, and customization level. Bonnen Battery can support prototype projects as well as OEM production, but highly customized projects need engineering review before confirming the final MOQ.

    Yes. Bonnen Battery can support prototype development, pilot projects, and OEM production. For early-stage projects, the engineering team can help evaluate voltage, capacity, BMS, size, charger, and system integration. For OEM projects, the battery system can be further optimized for batch production.

    You can start by sending your equipment parameters, including motor power, controller current, voltage requirement, expected runtime, battery compartment size, charging requirement, working environment, and estimated quantity. Bonnen Battery will review the information and recommend a suitable custom battery solution.